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GE IC200MDL240B VersaMax 16-Point Discrete AC Input Module

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Product Introduction

The IC200MDL240B, manufactured by GE Fanuc (now Emerson Automation), is a high-density 16-point discrete AC input module in the VersaMax I/O series. Designed for VersaMax PLC systems, it collects on/off status signals from field devices and converts them into 16-bit digital data for the PLC CPU. The module features two isolated groups of 8 channels each, accepting 120 VAC nominal inputs (0–132 VAC range) at 47–63 Hz. As a revised “B” version, it maintains full compatibility with the base IC200MDL240 while incorporating component and reliability enhancements for industrial environments.

Technical Specifications

  • Manufacturer: GE Fanuc / Emerson Automation
  • Model: IC200MDL240B
  • Series: VersaMax I/O Series
  • Module Type: Discrete AC Input Module
  • Input Channels: 16 points (2 groups × 8 channels)
  • Nominal Input Voltage: 120 VAC
  • Operating Voltage Range: 0–132 VAC
  • Frequency Range: 47–63 Hz
  • On-State Voltage: 70–132 VAC
  • Off-State Voltage: 0–40 VAC
  • Minimum On-State Current: 7 mA per channel
  • Maximum Off-State Current: 1.5 mA per channel
  • Backplane Power: 5 VDC, 110 mA (max)
  • Isolation Rating:
    • Group-to-Group: 250 VAC continuous; 1500 VAC for 1 minute
    • Input-to-Logic: 1500 VAC for 1 minute
  • Response Time:
    • On: 1 cycle (minimum)
    • Off: 2 ms (minimum)
  • Dimensions (W×H×D): 89 × 51 × 127 mm (3.5 × 2.0 × 5.0 in)
  • Weight: 0.17 kg (0.38 lbs)
  • Operating Temperature: -20°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5%–95% (non-condensing)
  • Mounting: DIN rail (horizontal/vertical)
  • Hot Swapping: Supported

Key Features

  1. High-Density 16-Point AC Input
    • Provides 16 discrete input channels to monitor a large number of field devices, reducing system cost and saving rack space.
    • Accepts standard 120 VAC signals common in industrial control panels and machinery.
  2. Dual-Group Electrical Isolation
    • Channels divided into two groups with 1500 VAC isolation between them, minimizing cross-group electrical interference and improving safety.
    • Optical isolation between field inputs and internal logic protects the PLC from voltage spikes and ground loops.
  3. Fast & Reliable Signal Response
    • Delivers 1-cycle On and 2-ms Off response times for accurate, real-time status tracking of sensors and switches.
    • Strict on/off voltage thresholds (70–132 VAC On; 0–40 VAC Off) ensure noise immunity and prevent false triggering.
  4. Hot-Swappable & Tool-Less Installation
    • Supports hot swapping for replacement without shutting down the PLC system, reducing maintenance downtime.
    • Snap-in DIN rail mounting enables quick, tool-less installation in either horizontal or vertical orientation.
  5. Robust Industrial-Grade Design
    • Built to withstand wide temperature fluctuations and high electrical noise in factories, process plants, and harsh environments.
    • LED status indicators (per group/module) allow immediate visual diagnostics of power, channel status, and faults.

Application Scenarios

  • Factory Automation & Discrete Manufacturing
    • Assembly Lines: Monitor limit switches, proximity sensors, and pushbuttons for conveyor, robotic, and machine tool control.
    • Packaging Machinery: Track door interlocks, photoeyes, and safety switches in packaging and material-handling equipment.
  • Process Industries
    • Water/Wastewater Treatment: Detect pump status, valve positions, and level switches in treatment facilities.
    • Chemical & Petrochemical Plants: Monitor alarm contacts, pressure switches, and flow sensors in hazardous areas.
  • Building & Infrastructure
    • HVAC Systems: Monitor damper positions, filter status, and fan interlocks in commercial and industrial buildings.
    • Elevator & Escalator Control: Collect safety circuit and door switch status for vertical transportation systems.
  • Energy & Power
    • Power Distribution: Monitor breaker status, relay contacts, and emergency stop signals in substations and power plants.
    • Renewable Energy: Track wind turbine and solar inverter auxiliary contacts and fault signals。




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